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  • Fuel Pump Replacement

    Hey guys,

    I finally got around to installing to the new 255 Walbro fuel pump kit I bought from APE in my ’91 Chevy Beretta. Everything was smooth as cake up until it came to replacement of the fuel pump o-ring. The new ring is not as big as the old one that has been stretched out for 17 years. So, 2 questions:

    1) Is it ok to just put the old one back on?
    2) Is there some kind of trick to getting the new o-ring to stay in the groove of the tank lip, so I can tighten the pump collar? Maybe some kind of stretch I need to do to it?

    Thanks!

  • #2
    How rusty did this job make your hands or face?? Is the collar really rusty? You are talking about the lock ring right?

    There should be no stretch involved if there is you need to get the right o-ring.
    I am back

    Mechanical/Service Technican

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    • #3
      if the old one is in good shape just re-use it.
      Past Builds;
      1991 Z24, 3500/5 Spd. 275WHP/259WTQ 13.07@108 MPH
      1989 Camaro RS, ITB-3500/700R4. 263WHP/263WTQ 13.52@99.2 MPH
      Current Project;
      1972 Nova 12.73@105.7 MPH

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      • #4
        Originally posted by Juglenaut View Post
        How rusty did this job make your hands or face?? Is the collar really rusty? You are talking about the lock ring right?

        There should be no stretch involved if there is you need to get the right o-ring.
        No, not the collar, the little rubber o-ring that goes between the tank and the upper fuel pump assembly collar. It might be the wrong size, but everything else in the APE kit was spot on. Hmmm...

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        • #5
          The o-ring that comes with the APE kit is not for a beretta tank, you need to buy one from your local autoparts store if you really want to replace it.

          Got Lope?
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          • #6
            Originally posted by 3400-95-Modified View Post
            The o-ring that comes with the APE kit is not for a beretta tank, you need to buy one from your local autoparts store if you really want to replace it.
            Thanks, I made a little trip to Advance Auto and discovered the same thing. They have a replacement sold with a new (better) design o-ring and cam lock for about $8.

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