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PICS - Progress with Manual Swap

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  • PICS - Progress with Manual Swap

    Hey guys, my brother and I put in a good day today. Started with the flywheel, got it torqued just right with blue lock, used brake cleaner to sanitize the flywheel friction surface. I believe there is a rust prevention coating that needed removed.

    We got the trans bolted up and the engine is back in the bay on it's own weight.

    New mounts all around and they fit just right. Even the hard to find w-body getrag 282 mount.

    I got some wiring done. The turbo system is sitting in the engine bay needing the manifold tack welded to fit.

    So there is much progress now and I have plenty more work to do tomorrow. I doubt I'll have her on the road this weekend but it is getting very close now.

    Here are some pics......

    * The mesh on top of the intake is aluminum and is tightly compressed against the intake towards the right and rides to the TB. It is to help evac intake temps, aluminum is a great thermal vent. If it only works a little, it still looks cool. THAT is the closest to rice I'll ever get., lol

    Partial hook up
    Click image for larger version

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    My wiring for the gauges. Wideband has a seperate circuit/fuse. Constant power and switched have seperate fuses.
    Click image for larger version

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    The W-Body Getrag-282 Trans Mount, New and solid.
    Click image for larger version

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    Can't get a better fit!!! Even the intake filter sits where it can pull lots of fresh air.
    Click image for larger version

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    Click image for larger version

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    The Engineered Performance Limited Slip Differential, thanks Jeff.
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    Toss in a view of the cab, shifter moves through the gears nice.
    Click image for larger version

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    I'll have pics of the clutch later, on my brothers camera and we don't have the upload cable we need.
    Last edited by Schmieder; 05-14-2011, 06:21 PM.

  • #2
    IMO, that's about the perfect shifter length. any longer and it looks like it would belong in a truck, and shorter and it would look at home in an eclipse.
    1995 Monte Carlo LS 3100, 4T60E...for now, future plans include driving it until the wheels fall off!
    Latest nAst1 files here!
    Need a wiring diagram for any GM car or truck from 82-06(and 07-08 cars)? PM me!

    Comment


    • #3
      Originally posted by robertisaar View Post
      IMO, that's about the perfect shifter length. any longer and it looks like it would belong in a truck, and shorter and it would look at home in an eclipse.
      I agree, it is the right length. But that was by luck, or by luck of GM's design procedures. I did remove the rear mounting brace for the shifter assembly and mounted it through drilled out holes. So it rests at a steeper angle back towards the rear, but you wouldn't know it. The pic shows center neutral.

      Glad you like it

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      • #4
        Great job !! thanks for the pics i think you will like the LSD also

        Comment


        • #5
          Thanks unchained01! I got a lot more done today, it has been a productive weekend dispite the on/off drizzle.

          I now have the new cross-over turbo manifold welded up and bolted to the exhaust manifolds. The Downpipe is partially made, I have it ending with a bolt up connection so I can test fit/weld the rest w/o removing the turbo anymore.

          LOTS of wiring completed!!!

          Clutch pedal system bleed and is finished.

          In fact, all I have left is simple rebuilding like the alternator, P/S pump, EGR delete, etc.....all the good stuff, lol.

          But I did discover one let down...........I have to cut a small part of frame to pipe up the oil return to turbo. The frame where the battery rest (factory) is the barrier, bu tonly a small part. Just some cutting.

          Then it is install the axles, connect the battery and then the first start up and idle to check for system sanity.

          I'm on my way..............

          Comment


          • #6
            Looking good

            System sanity... I like that term.
            -60v6's 2nd Jon M.
            91 Black Lumina Z34-5 speed
            92 Black Lumina Z34 5 speed (getting there, slowly... follow the progress here)
            94 Red Ford Ranger 2WD-5 speed
            Originally posted by Jay Leno
            Tires are cheap clutches...

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            • #7
              More pics! Yesterday I got a lot more stuff done.

              Both axles installed
              Fixed a few issues with exhaust manifold
              Install P/S Pump and Alternator
              ALL wiring is done
              Both top mounts installed and fit
              Vacuum system finished (I even created a check valved system for the PCV and sourced fresh filtered air for the back side feed.)

              The vacuum system has a few modifications for the better. The MAP and FPR are on the same vacuum "circuit" and uses less then 10 inches of hose for rapid response. The Vac/Boost gauge has its own vacuum circuit this time because it bleeds off.





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