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  • 3500 Engine Specifications

    3500 Engine Mechanical Specifications



    Application

    Specification

    Metric
    English General Data Engine Type
    60 degree
    V-6
    Displacement
    3.5L
    214 cu in RPO
    LX9
    VIN
    8 Bore
    94 mm
    3.70 in Stroke
    84 mm
    3.31 in Deck Height
    224 mm
    8.818 in Compression Ratio
    9.8:1 Firing Order
    123456 Spark Plug Gap
    1.52 mm
    0.060 in Block Camshaft Bearing Bore Diameter - Front and Rear

    51.03-51.08 mm
    2.009-2.011 in Camshaft Bearing Bore Diameter - Middle #2, #3

    50.77-50.82 mm
    1.999-2.001 in Crankshaft Main Bearing Bore Diameter
    72.1535-72.1695 mm
    2.840-2.841 in
    Crankshaft Main Bearing Bore Out-of-Round
    0.008 mm
    0.00031 in
    Cylinder Bore Diameter
    93.991-94.009 mm
    3.700-3.701 in
    Cylinder Bore Out-of-Round - Diameter - Production

    0.020 mm
    0.0008 in
    Cylinder Bore Out-of-Round - Diameter - Service

    0.025 mm
    0.001 in
    Cylinder Bore Taper - Production
    0.020 mm
    0.0008 in
    Cylinder Bore Taper - Service
    0.025 mm
    0.001 in
    Cylinder Head Deck Height
    224 mm
    8.818 in
    Cylinder Head Deck Surface Flatness
    0.05 mm per 152 mm
    0.0019 in per 6 in
    Valve Lifter Bore Diameter
    21.417-21.455 mm
    0.843-0.844 in Camshaft Camshaft Bearing Inside Diameter
    47.516-47.541 mm
    1.871-1.872 in Camshaft Journal Diameter
    47.443-47.468 mm
    1.868-1.869 in Camshaft Journal Out-of-Round
    0.025 mm
    0.001 in Camshaft Lobe Lift - Exhaust
    6.9263 mm
    0.2727 in Camshaft Lobe Lift - Intake
    6.9263 mm
    0.2727 in Cooling
    System
    Capacity
    12.4 liters
    13.1 quarts Thermostat Full Open Temperature

    195 degrees
    Connecting
    Rod
    Connecting Rod Bearing Clearance
    0.18-0.062 mm
    0.0007-0.017 in Connecting Rod Bore Diameter
    60.322-60.338 mm
    2.375-2.376 in Connecting Rod Bore Out-of-Round
    0.006 mm
    0.00023 in Connecting Rod Length - Center to Center
    150 mm
    5.9 in Connecting Rod Side Clearance
    0.200-0.241 mm
    0.008-0.009 in
    Connecting Rod Journal Diameter
    57.122-57.138 mm
    2.249-2.250 in Crankshaft Connecting Rod Journal Diameter
    57.122-57.138 mm
    2.248-2.249 in Connecting Rod Journal Out-of-Round
    0.005 mm
    0.0002 in Connecting Rod Journal Taper
    0.008 mm
    0.0003 in
    Connecting Rod Journal Width
    21.92-22.08 mm
    0.863-0.869 in
    Crankshaft End Play
    0.060-0.210 mm
    0.0024-0.0083 in
    Crankshaft Main Bearing Journal Width
    23.9-24.1 mm
    0.941-0.949 in
    Crankshaft Main Bearing Clearance
    0.019-0.064 mm
    0.0008-0.0025 in
    Crankshaft Main Journal Diameter
    67.239-67.257 mm
    2.6473-2.6483 in
    Crankshaft Main Journal Out-of-Round
    0.005 mm
    0.0002 in
    Crankshaft Main Journal Taper
    0.008 mm
    0.0003 in
    Crankshaft Rear Flange Runout
    0.04 mm
    0.0016 in Cylinder
    Head
    Combustion Chamber Depth - at Measurement Point

    2.2 mm
    0.087 in Surface Finish - Maximum
    2.8 RA Surface Flatness - Block Deck
    0.08 mm Per 152 mm
    0.003 in Per 6 in Surface Flatness - Exhaust Manifold Deck
    0.1 mm
    0.004 in Surface Flatness - Intake Manifold Deck
    0.1 mm
    0.004 in Valve Guide Bore - Exhaust
    8.01 mm
    0.315 in Valve Guide Bore - Intake
    8.01 mm
    0.315 in Valve Guide Installed Height
    16.6 mm
    0.654 in Lubrication
    System
    Oil Capacity - with Filter
    3.8 liter
    4.0 quarts Oil Capacity - without Filter
    3.3 liter
    3.5 quarts Oil Pressure - @ 1850 RPM
    207-310 kPa
    30-45 PSI Oil Pump Gear Diameter
    38.05-38.10 mm
    1.498-1.500 in Gear Pocket - Depth
    30.53-30.59 mm
    1.202-1.204 in Gear Pocket - Diameter
    38.176-38.226 mm
    1.503-1.505 in Gears Lash
    0.094-0.195 mm
    0.0037-0.0077 in Relief Valve-to-Bore Clearance
    0.038-0.089 mm
    0.0015-0.0035 in
    Piston Ring End Gap First Compression Ring
    0.18-0.39 mm
    0.007-0.015 in Second Compression Ring
    0.48-0.74 mm
    0.019-0.029 in Oil Control Ring
    0.25-0.74 mm
    0.010-0.029 in Piston Ring
    to Groove Clearance
    First Compression Ring
    0.03-0.076 mm
    0.001-0.003 in Second Compression Ring
    0.04-0.078 mm
    0.002-0.003 in Oil Control Ring
    0.09 mm
    0.004 in Piston Ring
    Thickness
    First Compression Ring
    1.164-1.190 mm
    0.046-0.047 in Second Compression Ring
    1.472-1.490 mm
    0.058 in
    Oil Control Ring - Maximum
    2.440 mm
    0.096 in
    Piston Piston Diameter - production
    93.980-94.020 mm
    3.7-3.701 in Piston Diameter - service limit
    93.960 mm
    3.699 in Piston Pin Bore Diameter
    24.008-24.013 mm
    0.9452-0.9454 in
    Piston Ring Groove Width
    1.23-1.255 mm
    0.048-0.049 in
    Piston to Bore Clearance - production
    -0.029 to +0.029 mm
    -0.0011 to +0.011 in
    Piston to Bore Clearance - service limit - Maximum

    0.080 mm
    0.003 in Pin Piston Pin Clearance to Connecting Rod Bore - Press
    Fit

    -0.022 to +0.044 mm
    -0.0008 to +0.0017 in Piston Pin Clearance to Piston Pin Bore
    0.008-0.016 mm
    0.0003-0.0006 in Piston Pin Diameter
    23.997-24.000 mm
    0.9447-0.9448 in
    Piston Pin Length
    59.87-60.13 mm
    2.35-2.36 in
    Valves Valve Face Angle
    45 degrees Valve Seat Angle
    46 degrees Valve Seat Depth - Intake - from deck face
    7.9-8.1 mm
    0.311-0.318 in
    Valve Seat Depth - Exhaust - from deck face
    8.9-9.1 mm
    0.350-0.358 in
    Valve Seat Width - Intake
    1.55-1.80 mm
    0.061-0.071 in
    Valve Seat Width - Exhaust
    1.70-2.0 mm
    0.067-0.079 in
    Valve Stem-to-Guide Clearance
    0.026-0.068 mm
    0.0010-0.0027 in
    Valve Lifters/Push Rods
    Push Rod Length - Intake
    144.2 mm
    5.67 in
    Push Rod Length - Exhaust
    152.5 mm
    6.0 in
    Valve Springs
    Valve Spring Free Length
    50.0 mm
    1.91 in
    Valve Spring Installed Height
    44.2 mm
    1.74 in
    Valve Spring Load - Closed
    343 N [commat]44.2 mm
    77 lb 1.74 in
    Valve Spring Load - Open
    1041 N [commat]33 mm
    234 lb 1.299 in
    Valve Spring Total Number of Coils
    7.10 Cylinder Head CC
    32.46cc
    Piston CC
    24.5cc
    Head Gasket Bore
    3.800"
    Head Gasket Thickness
    .060"
    Piston Deck Height
    -.020"
    Fastener Tightening Specifications



    Application

    Specification

    Metric
    English Camshaft Position Sensor
    Bolt

    10 N·m
    89 lb in Camshaft Sprocket Bolt
    140 N·m
    103 lb ft Camshaft Thrust Plate
    Screw

    10 N·m
    89 lb in Connecting
    Rod Bearing Cap Bolt
    • First Pass


    25 N·m
    18 lb ft
    • Final Pass



    110 degrees
    Coolant Drain Plug
    19 N·m
    14 lb ft Coolant Temperature
    Sensor

    23 N·m
    17 lb ft Crankshaft
    Balancer Bolt

    • First Pass


    70 N·m
    52 lb ft

    • Final Pass


    70 degrees Crankshaft
    Main Bearing Cap Bolt/Stud
    • First Pass


    50 N·m
    37 lb ft
    • Final Pass


    77 degrees Crankshaft Oil Deflector
    Nut

    25 N·m
    18 lb ft Crankshaft Position
    Sensor Stud - Side of Engine Block

    10 N·m
    89 lb in Cylinder
    Head Bolt
    • First Pass


    60 N·m
    44 lb ft
    • Final Pass


    95 degrees Drive Belt Tensioner
    Bolt

    50 N·m
    37 lb ft
    EGR Valve Assembly Bolt
    30 N·m
    22 lb ft
    EGR Valve Pipe Bolt - Exhaust
    Manifold

    30 N·m
    22 lb ft EGR Valve Pipe
    Bolt - EGR

    25 N·m
    18 lb ft Engine Front
    Cover Bolt
    • Large Bolt


    55 N·m
    41 lb ft
    • Medium Bolt


    55 N·m
    41 lb ft
    • Small Bolt


    27 N·m
    20 lb ft Engine Mount Strut and
    A/C Compressor Bracket Bolt

    50 N·m
    37 lb ft Engine Mount Strut and
    Lift Bracket Bolt - Engine Lift Rear

    50 N·m
    37 lb ft Engine Mount Strut and
    Generator Bracket Bolt

    50 N·m
    37 lb ft Engine Mount Strut and
    Support Bracket Bolt

    25 N·m
    18 lb ft Engine Oil Pressure
    Indicator Switch

    16 N·m
    12 lb ft Engine Wiring Harness
    Bracket Bolt

    13 N·m
    115 lb in
    EVAP Purge Valve Bolt
    10 N·m
    89 lb in Exhaust Manifold Heat
    Shield Bolt

    10 N·m
    89 lb in Exhaust Manifold Nut
    16 N·m
    12 lb ft Exhaust Manifold Stud
    18 N·m
    13 lb ft Flywheel Bolt
    70 N·m
    52 lb ft
    Front Oil Gallery Plug - Small
    19 N·m
    14 lb ft
    Front Oil Gallery Plug - Large
    33 N·m
    24 lb ft Fuel Feed Pipe to Fuel
    Injector Rail Bolt

    10 N·m
    89 lb in Fuel Injector Rail Bolt
    10 N·m
    89 lb in Heated Oxygen Sensor
    42 N·m
    31 lb ft Heater Inlet Pipe Nut
    25 N·m
    18 lb ft Heater Inlet Pipe Stud
    35 N·m
    26 lb ft Ignition Coil Bracket
    Bolt/Nut/Stud

    25 N·m
    18 lb ft Intake Manifold Coolant
    Pipe Bolt

    10 N·m
    89 lb in Knock Sensor
    25 N·m
    18 lb ft Lower Intake
    Manifold Bolt - Center
    • First Pass


    13 N·m
    115 lb in
    • Final Pass


    20 N·m
    15 lb ft
    Lower Intake Manifold
    Bolt - Corner

    • First Pass


    13 N·m
    115 lb in

    • Final Pass


    25 N·m
    18 lb ft MAP Sensor Bolt
    10 N·m
    89 lb in Oil Filter Adapter Bolt
    25 N·m
    18 lb ft Oil Filter
    30 N·m
    22 lb ft Oil Filter Bypass Hole
    Plug

    19 N·m
    14 lb ft Oil Filter Fitting
    39 N·m
    29 lb ft Oil Level Indicator Tube
    Bolt

    25 N·m
    18 lb ft Oil Pan Bolt
    25 N·m
    18 lb ft Oil Pan Drain Plug
    25 N·m
    18 lb ft Oil Pan Side Bolt
    50 N·m
    37 lb ft Oil Pump Cover Bolt
    10 N·m
    89 lb in Oil Pump Drive Clamp
    Bolt

    36 N·m
    27 lb ft Oil Pump Mounting Bolt
    41 N·m
    30 lb ft
    PCV Tube Clip bolt - Foul Air
    10 N·m
    89 lb in
    Piston Oil Nozzle Bolt
    10 N·m
    89 lb in
    Rear Oil Gallery Plug - 1/4 inch
    19 N·m
    14 lb ft
    Rear Oil Gallery Plug - 3/8 inch
    33 N·m
    24 lb ft Spark Plug - Initial
    Installation

    20 N·m
    15 lb ft Spark Plug - After
    Initial Installation

    15 N·m
    11 lb ft Thermostat Bypass Pipe
    to Engine Front Cover Bolt

    10 N·m
    89 lb in Thermostat Bypass Pipe
    to Throttle Body Nut/Bolt

    10 N·m
    89 lb in Throttle Body Bolt
    10 N·m
    89 lb in
    Throttle Body Stud
    6 N·m
    53 lb in Timing Chain Dampener
    Bolt

    21 N·m
    15 lb ft Upper Intake Manifold
    Bolt/Stud

    25 N·m
    18 lb ft Valve Lifter Guide Bolt
    10 N·m
    89 lb in Valve Rocker Arm Bolt
    32 N·m
    24 lb ft Valve Rocker Arm Cover
    Bolt

    10 N·m
    89 lb in Water Outlet Bolt
    25 N·m
    18 lb ft Water Pump Bolt
    10 N·m
    89 lb in Water Pump Pulley Bolt
    25 N·m
    18 lb ft
    -Brad-
    89 Mustang : Future 60V6 Power
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    Follow the build -> http://www.3x00swap.com/index.php?page=mustang-blog
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