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3400 swap into RWD truck application

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  • 3400 swap into RWD truck application

    Hi

    I have been lurking for a while, but now I finally need to ask for some advice. I have an underpowered 85 Toyota Dolphin motorhome (6000lb with the 22REC engine) and sitting below my workbench is a perfectly good 3400 V6 from a 2004 Montana with low miles.

    I would like to combine the V6 with a 4L60 transmission (I believe a version of the transmission was made for the S10 pickup with the correct bellhousing for the V6). Assuming that I can locate the right bits, I then need to find a way to get the engine to run. This is where I have the most headaches. What is the best method to get this engine to run in a non target vehicle ? The 2004 ECU / BCU disabled both fuelling and ignition and would be a big deal to install in a foreign vehicle. The controllers themselves are not that expensive, but a custom loom would be required together with an ignition key/switch/lock that matched the codes in the ECU and BCU. I have tried to do this with an ECOTEC engine from a Cavalier, but have not been able to get around the theft protection system.

    Considering that my motorhome is only worth $5k at present, theft protection is not at the top of my list of priorities.

    Are there any ready made solutions for this situation ? How do hot rodders get modern engines into their machines or is it simply not happening ? I know I could get an aftermarket ECU and tune it on a rolling road dyno, but that is a lot of work.

    Thanks
    Keith Olivier

  • #2
    Running the engine is simple. Go back in time. Get either a late 90's Cavalier MPFI computer or a 1996 to say 1999 PCM to run the engine. This removes the obstacle of the theft system and they are programmable, the first with a chip and the later with a programming tool. You can also look into a mega squirt system which is fairly cheep. There is also the used aftermarket option. The harness that is on the motor will work fine with some splicing. As long as you do a neat job with solder and shrink tubing there is no reason why you cannot do it.
    1993 EXT. CAB, 3.4L V6 TBI, 5spd manual. Sonoma
    1990 4Door, 3.2L V6 TBI, 5spd manual. 4X4. Trooper
    Because... I am, CANADIAN

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    • #3
      a megasquirt is an option, and a good one at that. it would require you to make your own custom wiring harness, however there are only about 20 wires on a megasquirt to connect, so its not realy that bad. you also dont need to tune it on a dyno, you can tune it driving down the road.

      another idea would be the early 90s (not late 90s) cavalier/sunbird 3.1l wiring harness and computer. they are easy to manipulate for the application. i wouldnt even attempt a 2000+ wiring harness swap, its just a nightmare as you need every computer (pcm, bcm, abs, air bag, dash, ect) to make everything work properly.

      i did an l61 ecotec (turboed) swap in a 90 sunbird convertable. i looked at using a factory wiring harness but it was just way to much work, and once it was done i would have had to spend $700 on hp tuners so we could tune it. ended up doing a megasquirt and it works great.

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      • #4
        3400 swap into RWD truck application

        Just to make sure I'm getting this: Which 1996 to 1999 PCM are you referring to ? I already have a 97 Venture engine controller and the entire loom (in fact the whole vehicle), would this fit the bill ? As far as I am aware, this vehicle has a coded key (built in resistor), which has to be bypassed but which is considerably easier. If using a non electronic tranny, does one have to fool the engine controller into believing that the tranny is in Neutral all the time ?
        Keith

        Originally posted by betterthanyou View Post
        Running the engine is simple. Go back in time. Get either a late 90's Cavalier MPFI computer or a 1996 to say 1999 PCM to run the engine. This removes the obstacle of the theft system and they are programmable, the first with a chip and the later with a programming tool. snip .

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        • #5
          you would have to have the transmission controll turned off in the pcm. the pcm is always looking for the solonoids and sensors, and if it doesnt have a complete circuit it will set a hard code, putting the vehicle into failsafe (richens the motor, backs the timing off and would default the tranny to 2nd gear).

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          • #6
            So how is control of the tranny turned off in the PCM ? Is this done using the programing tool mentioned earlier ? Would this be something I could have done at an auto service place or do I have to go to a dealer ? How expensive is it to buy one of the programmers ? Would the 97 Venture PCM be a suitable candidate ?

            Sorry, I have a lot of questions on what may be an obvious topic.
            Keith

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            • #7
              i couldnt tell you much on the 97 venture pcm, i realy have no expririance manipulating an obd computer, for most of what i do, i stear clear of them.

              what i can tell you a dealer likley wouldnt be able to do any of that for you, all they do is flash in new code updates. a power tuner would be the best, either hp tuners or dhp (i think thats what it is) if they support that pcm would be able to take care of that. i can tell you that hp tuners is around $600+ iirc.

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              • #8
                Well, I have dug a little deeper. It looks like a tranny out of a mid 90's Camaro would bolt right up (the 3.4 was an OE motor at that time). It is an electrically controlled version (4L60E) so I would also need the ECU from the Camaro or Firebird.

                The 4th gen Camaro (I am not certain up to what year) used the PasskeyII theft deterrent system with 1 of 15 resistance values being used to check if the correct key was being used to start the vehicle. If the correct key was used, the BCM would send a 50% duty cycle 30hz pulsed 12VDC signal to the ECU. I'm pretty sure one could replicate this signal to the ECU with a circuit based on the 555 timer chip. That should permanently disable the Passkey system. Later this system changed to an ID being sent via serial comms, this is typically beyond the scope of us wrenchers to circumvent.

                I've checked availability on the mid 90 Camaro trannies and it is a LOT better than the 2.8 S10 box (which had no electronics). $300 will get a box with reasonable miles on ebay and there are quite a few out there.

                The same version ECU natively supports the injection scheme used on the 3400 motor I have, so that is also one problem less. ECU's run between $30-80 on ebay and about $90-150 remanufactured (Rock Auto).

                Are there additional problems besides what I have mentioned that I will face with this version ECU ? Comments, suggestions ? It seems like getting something that will natively support the RWD and readily available tranny is a better idea than trying to find a rare non electric transmission.

                regards
                Keith

                Comment


                • #9
                  if you use the tranny (4l60e), ecm and wiring harness from an f-body everything will work just fine. you will need a 94-95 wiring harness and pcm, mainly because 93 and older used a 700r4 (non electronic) transmission. the tranny should be easy to find as gm used the small bellhousing 4l60e up to 2002 in the 2.2l s10 and 3.4/3800 f-body.

                  as for the passlock bypass, you can get a bypass module from a shop that installs alarms and remote starts. bypassing the passlock is required for a remote start to work correctly.

                  if you wanted to, you could run a non electronic 700r4. its the predicessor to the 4l60e, basicly a 4l60e is just a full electronic version of the 700r4. they have been used from 84-93 in f-bodies and s series trucks. one shouldnt be hard to find. to run the truck with this, you could grab an f-body harness and ecm, and it should run the 3400 just fine.

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                  • #10
                    Originally posted by sharkey View Post
                    if you use the tranny (4l60e), ecm and wiring harness from an f-body everything will work just fine. you will need a 94-95 wiring harness and pcm, mainly because 93 and older used a 700r4 (non electronic) transmission. the tranny should be easy to find as gm used the small bellhousing 4l60e up to 2002 in the 2.2l s10 and 3.4/3800 f-body.
                    The 2.2 S-10 tranny would be better to mate to the 3400, since it uses the FWD belhousing pattern, and starter location. I'm tempted to use this same tranny in my Jimmy, or at least the bellhousing, since I can get one for $65, and then mate a newer tranny, possibly from a Mustang to this bellhouing, clutch might be a bit of a mix and match.

                    as for the passlock bypass, you can get a bypass module from a shop that installs alarms and remote starts. bypassing the passlock is required for a remote start to work correctly.
                    This will only work if the Passlok module/BCM is also installed in the vehcile, and would be MUCH more work to use than building a square wave circuit. Also for thos ebypass modules to work, you have to know the code or at least have a working, running system to program the module for that resistor code. The bypass module can also be made from a resistor and depending on the level of security you want to retain a couple relays.

                    There are pages around that have info on how to build the square wave circuit for an application such as this.

                    if you wanted to, you could run a non electronic 700r4. its the predicessor to the 4l60e, basicly a 4l60e is just a full electronic version of the 700r4. they have been used from 84-93 in f-bodies and s series trucks. one shouldnt be hard to find. to run the truck with this, you could grab an f-body harness and ecm, and it should run the 3400 just fine.
                    A better start would be a FWD 3.1 or 2.8 ECM, since it will run the ignition just fine, but some tuning is required to match the engine closer, which would be needed with any ECM swap such as this anyway.

                    The 3.4 F-body ECM has little to no support for tuning, there are guys tryng to hack it, but most of the time a swap to an already hacked ECM or aftermarket.

                    MS II has support for ignition and will run the GM DIS ignition, so that's probably the best route.

                    Comment


                    • #11
                      Mr Raven:

                      The 95 Camaro does not have a BCU. It has a theft deterent module, which is what outputs the 30 / 50 hz square wave signal. The bypass module I purchased is a 3 wire unit (ground, power and the 30 / 50hz Output) It gets wired such that it is live during cranking or it seems there would be no problem with it being live anytime the ignition is on.

                      My impression regarding the tranny is that the bellhousing pattern IS the FWD pattern, since the 3400 motor was a later year "retrofit" in the RWD Camaro. The V8 tranny is of course NOT the same and they are also a lot more readily available and less expensive used / rebuilt. No matter, since quite a few (reportedly 65%) of the Camaros were sold with the V6.

                      My whole reasoning behind selecting this vehicle / year is that provided I find the parts that came off a Camaro with the 3.4L engine, the tuning should work just fine with the later motor which I have. I'm not in a HP contest, in a comparison between the Toyota 22RE and the 3400V6 the Toyota is going to flunk on Torque, power and noise. Fuel economy for my situation (6000lb motorhome) will most likely be a match as long as I don't try to set any coast to coast records......

                      I just recently rebuilt the 22RE and set off on a 2 week vacation to Colorado a few days later. Now during the 2 weeks I did just under 3000 miles, of which about 2200 was just driving there and back. At an average speed of 50mph, you can work out how many hours (DAYS !) that was. And unless the prevailing wind was directly behing me, the best that the 22RE could do was hold 3rd gear and kicking down to second anytime there was a hill in sight. At least on the way back (east) I was able to hold OD for about 300 miles...

                      Regards
                      Keith

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                      • #12
                        the 3400 uses whats reffered to as the "small gm boltpattern". this is used on all the v6's and many 4 cyl motors, fwd and rwd. one issue you will run into is the starter, the fwd v6 is on the 2.4.6 bank, and the rwd v6 is on the 1.3.5 bank. if you use a 2.2l rwd the starter is on the 2.4.6 side, so this would fix your starter issues. the tranny itself is the same as any f-body. also, the slightly higher stall converter that would be with the 2.2l tranny may be a bit more favorable for the heavy vehicle its going into.

                        the 95 camaro ecu will work out best for you. no its not tunable, however it will run the 3400 just fine.

                        Comment


                        • #13
                          You did not buy that bypass module as an add on for a remote starter then as what was being suggested, they send a resistor signal, and tie into teh electrical system pre "theft module", I say "BCM" since some people refer to modules such as this as a "BCM", also newer cars integrate the "theft module" and BCM.

                          As Sharky has said and I previous to that, the RWD and FWD use opposite sides for the starter, which causes issues for just bolting these items together. I know, I'm going through that right now, just with a 3500.

                          The 2.2 S-10 tranny is NOT the same as the F-body tranny. The bellhousing to trans pattern is quite different. Unfortunatly the S-10 trans seems to be pricey, hence why I am looking into using a Mustang tranny on that bellhousing, since the pattern is the same, input shaft is a bit different, and I can pick one up for half the price, maybe even cheaper.

                          I was hoping that the bellhousing would have enough material to dril and tap for the older tranny, as that would make things MUCH easier, but would actually require welding new material to the bellhousing since the older tranny pattern is much wider than the newer pattern.

                          The problem with trying to use the 3.4 PCM on the 3400 is teh VE tables will be WAY off and that's where the issues begin. Using the VE tables of the genII 3.1 which are much closer to that of the 3400, are not entirely close enough. Some people also experiance return to idle stalling, whihc is a "stall saver" and "MPH vs Idle constant" adjustment that can not be adjusted in the 3.4 F-body PCM, due to lack of support for it.

                          The SFI function is just not worth the headache. If you really want SFI, you'd probably spend less overall on a FAST or similar aftermarket system and MUCH less time getting it to run right, hence why I suggest using a FWD genII 3.1 ('7730) ECM as a base and is quite supported for tuning purposes.

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                          • #14
                            Why should the VE tables for the 3400 in the RWD application be so vastly different to the same engine in a FWD application ? GM was producing these engines side by side so this is hard to believe.

                            And in the case of the Camaro they have to fit the starter somewhere too. Are you suggesting that the FWD motor is missing some machined pads to allow a starter to be fitted for the RWD application ? You're sure that after they started fitting the motor to the rwd applications the blocks didn't subsequently get updated for the FWD applications ?

                            Damn.. sounds like I have some more checking to do.

                            Comment


                            • #15
                              the 3400 block and camaro 3.4l block are very different beasts. the 3400 block doesnt have enough meat on to drill and bolt the starter to the rwd starter location. the 3400 is not the same engine as a 3.4l f-body. the 3.4l was a gen 1, cast iron head motor that made 160hp. the 3400 is aluminum head gen 3 motor that was rated at 185hp. they are very different beasts.

                              and i will argue that the 2.2l 4l60e is no different than the 3.4/3800 4l60e. i have worked on both, even had 2 of them side x side at one point, they are no different from each other. they are both the small gm bellhousing and use a 245mm torque converter. we arent talking standard transmissions here, wich indeed are very different between an f-body and an s10.

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