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About that 3400 Bottom end in the 3.4 DOHC...

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  • About that 3400 Bottom end in the 3.4 DOHC...

    There have been a few threads in the past about using the 3400/3100 mains and pan on the 3.4 DOHC. Well, I got bored tonight (actually, I finally got my own engine hoist and stand) and decided to turn over the crate 96 (possibly 97?) 3.4 DOHC and pull the pan off and give the 3100/3400 pan a shot. I also wanted to pull the pan so I could find out how the factory assembles and preps a new engine.

    The pictures explain it all...

    1. The first pic, is the front side of the oil pan. None of the bolts line up at all. The one nearest the flywheel is 4-5 MM off, the one nearest the harmonic balancer that is not shown in the picture is also nowhere near the correct spot. In order to get these to line up, you would have to drill and tap the bolt holes into the block. The real problem is the one nearest the flywheel since its hole is right where the 3100's pans seal is, and you also cannot drill and tap a hole that intersects another hole, It just doesn't work at all. Worse, the various bolt holes from the old pan will not allow for a proper seal on the 3100's pan.

    2. and 3. Much of the same, except some of the holes are only 1-2 MM off. Like that one bolt by the flywheel, this means nothing but trouble, Ovaling the holes on the oilpan might work, but... Probably not a good idea. So, NONE of the bolts truely line up, and that sucks.

    So it's a heck of a challange to mount the 3100/3400 pan on the 3.4 DOHC block, It seems like the best answer if you absolutly have to do this (why?) is to somehow weld up all the old oil pan holes on the block all the way through, then re drill and tap all the holes, in other words, start fresh. Obviously a mod that is probably not wort doing. Especially when you try to fit the 88' Fiero's front engine bracket on with that massive aluminum pan, Not a prayer in the world that it will fit.

    Pics 4., 5. and 6. are a nice comparison of what the 3100/3400 mains look like next to the stock 3.4 DOHC's. What a difference!! Even ignoring the mounting points on each side of the 3100's caps, it's painfully obvious just how much more stout they are. I could be wrong, but the 3100 mains appear to be steel, while the 3.4 DOHC's appear to be cast iron. In order to use them you must line bore the caps with the block. The rear main is identicle between the two engines, its the front 3 that are different. Even after you've installed the 3100 caps and line bored, there is now a definate option of adding some sort of custom main cap girdle and windage tray. The 3.4 DOHC already has a windage tray, which sorta serves as a girdle too.

    Pics 7., 8. and 9. show what the engine looks like with just the pan removed. Pretty isn't it? You can also note that the oil level on the dip stick is acually just below the crankshaft and just above the windage tray, well at least untill the engine is running.

    I have learned that from the factory, there isn't much thick assembly lube used. The only thing that was in the oilpan was what looked, felt, and smelled like normal engine oil, after letting that drain out of the pan, there was a greasy residue on the bottom of the pan, and straight grease below even that. The lifters and cams have big clumps of grease on them, still. All this points to how important it is to prime the oil pump, and the whole oil system till every component has it's hydrostatic layer. Don't ask me how this should be done, but it should. I have no doubt that if you were to toss the engine in, throw oil in and start it, you WILL do some damage to the bearings. I didn't pull any caps, so I don't know what they use on the bearings. Pretty cool to see all this.
    Attached Files

  • #2
    I thought this had been covered before...

    There is always the option to weld the holes in the 3x00 oil pan and drive new to match the 3.1 oil pan. Although aluminum, I'd rather weld and drill the oil pan than the block.
    -Brad-
    89 Mustang : Future 60V6 Power
    sigpic
    Follow the build -> http://www.3x00swap.com/index.php?page=mustang-blog

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    • #3
      yes, the gen3 mains are pretty hefty... i dropped one on my foot when i tore down my 3400. Fun times, lol


      For priming the whole system, i've never done it but was told it's pretty important. I usually use a ton of assembly lube.


      I almost thought about making some sort of adapter to run the oil pump drive shaft with my drill, that should prime most things... atleast get some oil in the crank and up to the cam.

      That first 30 sec scares the hell out of me...
      Past Builds;
      1991 Z24, 3500/5 Spd. 275WHP/259WTQ 13.07@108 MPH
      1989 Camaro RS, ITB-3500/700R4. 263WHP/263WTQ 13.52@99.2 MPH
      Current Project;
      1972 Nova 12.73@105.7 MPH

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      • #4
        sorry this is the first i have heard of this... whats the advantage of swaping pans?

        just weight?

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        • #5
          this had been covered before. I thought it was common knowlegde

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          • #6
            you still in fl? there is a monte carlo/GP club down here now!


            you should join up. they are gonna be planing meets now that its getting cooler.

            :yeah never saw it... neat to learn something new:

            Comment


            • #7
              The only real advantages that the aluminum pan had over the stamped steel is that it is rigid, quieter and it acts as a main cap girdle, which again, quiets the engine down and adds to the structural ridgidity of the bottom end. This has the advantage of keeping distortion and bearing wear down. Truthfully after seeing that NONE of the bolts really line up. The effort needed to install it is not worth it. I finally had the opportunity to see just how it fits, (or not) Figured I would post pics of the fit. Oh, and the dip stick also had to be removed to put the pan on. Weight savings are definatly not a reason to use the aluminum pan, its about 3-4 times as heavy as the stamped steel unit. Not kidding. I think the capacity is about the same too.

              The mains however, are a score, They have a lot more mass, and bolt holes on the sides for cross bolting. This screams for a custom main girdle/windage tray unit. The 3.4 DOHC needs everyting It can get to keep the oil in the pan. IIRC, 96 and 97 3.4 DOHC's were the only 60 degree V6's left that didn't have cross bolted mains through the structural aluminum oil pan. They were behind the times on that changeover. My goal is to use a 3500 crank with the 3100 mains. Customized aftermarket 4.3 Rods (with the 2.25" pin diameter!) and Custom forged pistons to match the .927 diameter wrist pin. Bullet proofing for an already tough bottom end.

              I really want to use the 3100 pan, but I just don't see that happening. It's just so much easier to fab a custom girdle/crank scraper, then to modify the block for a pan that won't even allow the use of the STOCK windage tray.

              It's pretty nice to finally start to get all the tooling to build this monster of an engine. I'm still about 6-8000$ away from having all the tooling I will need. Lathe's and Mills aren't cheep. Neither was the TIG welder.

              And, yes, I know this has been discussed before, Read the first thing I said in the beginning.
              Last edited by Fierobsessed; 09-27-2006, 05:07 AM.

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              • #8
                make a new pan with side kick outs for extra oil capacity?
                26+6=1

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                • #9
                  Will the DOHC heads bolt up to the 3400 block?? I know there would be other things that would need to be done, just wondering.
                  Mega Squirted Fiero
                  How I did it here

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                  • #10
                    Yea they bolt up but thats pretty much all it does.
                    Ben
                    60DegreeV6.com
                    WOT-Tech.com

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                    • #11
                      I heard rumors Obsessed that the 3500 crank won't fit in the dohc blocks. the larger throws on the crank won't clear the sides of the block. Someone hear said they heard that directly from GM. Something to think about before you do it.

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                      • #12
                        Thanks for the heads up. Its another issue I have been made aware of. The block will probably need to be notched to clear the throws with those 2.25" crank pins. Assuming that the rods are 1/8th" bigger all the way around the crank pin, which they probably are, an 1/8th" is exactly what there is between the block and the nut on the cap. To keep that clearance, I need to grind out an 1/8" of metal around the edges of the block. I'll settle for 1/16th". Also, considering the angle and location of the nut, Im hoping that the aftermarket rods and the ARP bolts they are supplied with will actually buy a little clearance. The bolts are shallower then the nuts, If its 1/16th" I won't bother doing anything. I did see the images posted of the differences between the 3500 oil pan and block Vs. the 3400 pan and block, Just 6 little notches seemed to be the only difference. I think the GM guy who said it won't fit was assuming that the block was not going to be clearanced. Which is something people laugh about when putting a 400 crank in a 350, They notch the CAM for clearance!

                        A pic of the potential clearance issue:
                        Attached Files

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                        • #13
                          Originally posted by Fierobsessed View Post
                          Which is something people laugh about when putting a 400 crank in a 350, They notch the CAM for clearance!
                          Notch the cam? Also using the other side of the caliper will give you an exact reading.
                          1999 Grand Prix SE 3100
                          1997 Dodge Ram 1500 4X4 Ext cab. 5.2L
                          1977 Dodge Power Wagon, Short bed, Fuel injected 360, 4spd, Dana 60's, Little Red Express bed.

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                          • #14
                            is there an aftermarket for the 3400? I want to turbocharge my 3.4TDC and I keep hearing the bottom end wont hold up, so if I got beefed up 3400 mains and got them to fit like you are doing those would hold a lot of power right?

                            Also what rods will interchange, and does the 3500 crank change the stroke?

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                            • #15
                              I took the picture that way, I measured it with the other end. You couldn't make out what I was measuring for some reason, so I switched sides.

                              There is no real aftermarket for the 3400. You can get rods modified to match the crank, you can get custom pistons made... There are things you can do, but usually custom, and therefore $$$.

                              The 3.4 DOHC's bottom is not weak, Far from it. We've seen dynos from stock bottom ends from 325 all the way to just shy of 400. The stock rods, though they aren't as consistant as aftermarket rods, are Forged. They will take a lot of power before failing. We don't even know what the limits really are. The two bolt stock mains have never proven to be a problem at all. But there is an easy improvment by using the 3400 mains. I expect at least 350 HP from my setup, and this is really testing the limits of the stock engine. So I want to get as much cost effective insurance on the bottom end. 3500 rods, 3100 mains, and aftermarket 4.3 Rods, fitted to the crank. And custom pistons too. Thats my goal.

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